ウェーブスプリングの紹介

Wave springs, also known as wave springs, are thin annular elastic metal components consisting of several wave crests and wave troughs. This product is made of high-quality spring steel 65Mn (60Si2MnA/50CrVA /0Cr17Ni7Al) and stainless steel SUS304/SUS316/SUS631, which are heat-treated by specific methods and have a hardness generally controlled between HRC44-55. The surface is blackened and has good elasticity. Wave springs are widely used in the motor, machinery, hydraulic equipment, automotive and other industries. They are mainly installed in the bearing chamber or hole with appropriate specifications, with a small installation space, and have the special function of reducing noise and vibration.

Surface treatment

  • Blackening treatment: This surface treatment provides a black surface. Blackening is more important for appearance than for corrosion resistance.
  • Chrome plating: Chrome plating is mainly a treatment method for carbon steel products, mainly to increase corrosion resistance.
  • Oil immersion: Oil immersion is a standard treatment method for carbon steel products, aiming to prevent rust during transportation and storage.
  • Passivation: Passivation is a cleaning method for stainless steel materials.
  • Phosphate coating: Phosphating has better corrosion resistance than blackening.
  •  Ultrasonic cleaning: This is a standard surface treatment method for stainless steel materials.
  • Vibration deburring: To eliminate sharp edges of the product.Classification of wave springs

Wave springs are divided into two types: L/LM series wave springs and LS/LMS series wave springs.

  • L/LM series Wave Springs

The L/LM series are continuously wound wave spring with alternating peaks and troughs. The characteristics of this series of I wave springs are that they can provide ideal elasticity in a small installation space, saving up to 50% of space compared with conventional spiral springs.

  • LS/LMS series Wave Springs

The LS/LMS series are wave springs with alternating peaks and troughs and flat rings at both ends. In addition to the advantages of the L/LM type wave springs, the LS/LMS type has more evenly distributed elasticity because of the flat rings at both ends of the wave peaks. This type of wave spring is particularly suitable for environments where there are holes at both ends of the installation space, as the wave peaks can easily fall into the holes and become inoperable.According to processing technology: punched wave springs and wound wave springs.

Characteristics of Wave Springs

  • Large stiffness range, strong buffering and vibration absorption capacity, large deformation energy per unit volume of material.
  • Variable stiffness characteristics. The stiffness can be adjusted by changing the combination of different heights, widths, and thicknesses of the wave peaks. The stiffness can also be adjusted by regulating the number of combined pieces.
  • Compared with disc springs, wave springs have the advantages of high strength, good flexibility, and strong impact resistance.
  • Compact structure size, under the same physical parameters, the required installation space is smaller.

 

シムエンド付きマルチターンウェーブスプリング仕様表 17-7ph カーボン/ステンレス鋼

製品説明

Carbon Stainless Steel Multi-Turn Wave Spring Specification Table 17-7ph Carbon / Stainless Steel

説明:

  1. Carbon stainless steel Multi-Turn Wave Springs are made of a single filament of round-edged, pre-tempered flat wire from a continuous coil. This results in uniform diameters and wave heights. They replace conventional round wire springs when space is critical, typically occupying only 1/3 to 1/2 of the compressed height space, while providing more deflection with the same load specifications.
  2. Carbon stainless steel Multi-Turn Wave Spring should be used for all applications requiring tight load deflection specifications where axial space is critical.
  3. 図面、サンプルに基づいてスプリングを製造できます。このようなご要望がございましたら、 コンタクト 自分。

 

ステンレス鋼バネと炭素鋼バネの比較:

1. 材料 組成が異なる
The main disadvantage of carbon steel springs is that they are easy to rust, especially when used in high temperature and high humidity environments. When the ambient temperature and humidity are high, stainless steel springs should be used.

2. さまざまな生産技術
炭素鋼材の製造工程は、硬度の低い母材を焼き入れ、焼き戻しすることにより、製品ばねとしての高い硬度を得るというものです。このプロセスにより、炭素鋼材料の靭性が低下し、靭性が低下します。 サービス 人生。実際のアプリケーションでは、スプリング全体が存在します。破壊という現象により、ステンレス鋼材料は低硬度の母材圧延機で数回圧延され、ばねの製造に必要な厚さと硬度が得られ、良好な靭性も得られ、最終的には寿命の向上につながります。炭素鋼バネよりも。同時に、パフォーマンスもより安定します。

3. 材料価格差
ステンレスばね材のクロム含有量は16-18%、ニッケル含有量は6%~8%であるため、価格も炭素鋼に比べて2~3倍高価になります。同じ仕様のばねの場合、ステンレス鋼ばねは炭素鋼ばねよりも高価になります。価格は2倍ほど高くなります。

ステンレス鋼のばね力は炭素鋼ばねよりも低く、ステンレス鋼ばねの硬度は炭素鋼線よりも低いですが、耐用年数は長くなります。炭素鋼ばねはステンレスばねに比べて錆びやすく、使用環境への要求も高くなります。

 

スパイラルの材質部分 カーボンステンレスマルチターンウェーブスプリング 断面は円形であることが望ましい。正方形および長方形の断面材料は、強力な支持力、優れた耐衝撃性を備え、ばねを小型化できますが、材料の供給源は少ないです。また、価格が高いため、特別なニーズがある場合を除いて、通常はこの材料を使用しないようにしてください。近年では台形鋼線に代えて圧延平鋼線の開発が成果を上げています。

高温で作動するばね材料には、良好な熱安定性、耐緩和性または耐クリープ性、耐酸化性、および特定の媒体に対する耐食性が必要です。

 

仕様:

部品番号 で動作します
穴径
リアシャフト
直径
ロード ワーク高さ フリーハイト ターン 思考力 放射状の壁 バネレート
んん んん (ん) んん んん んん んん N/MM
LMS20-H1 20 14 100 4.24 6.32 3.5 3 0.33 2.01 48.08
LMS20-L1 20 15 35 2.72 6.32 3.5 3 0.2 1.8 9.72
LMS20-M1 20 14 70 3.05 6.32 3.5 3 0.25 1.98 21.41
LMS20-H2 20 14 100 5.66 8.43 3.5 4 0.33 2.01 36.1
LMS20-L2 20 15 35 3.61 8.43 3.5 4 0.2 1.8 7.26
LMS20-M2 20 14 70 4.06 8.43 3.5 4 0.25 1.98 16.02
LMS20-H3 20 14 100 7.06 10.54 3.5 5 0.33 2.01 28.74
LMS20-L3 20 15 35 4.52 10.54 3.5 5 0.2 1.8 5.81
LMS20-M3 20 14 70 5.08 10.54 3.5 5 0.25 1.98 12.82
LMS20-H4 20 14 100 8.48 12.65 3.5 6 0.33 2.01 23.98
LMS20-L4 20 15 35 5.41 12.65 3.5 6 0.2 1.8 4.83
LMS20-M4 20 14 70 6.27 12.65 3.5 6 0.25 1.98 10.97
LMS20-H5 20 14 100 9.91 14.76 3.5 7 0.33 2.01 20.62
LMS20-L5 20 15 35 6.32 14.76 3.5 7 0.2 1.8 4.15
LMS20-M5 20 14 70 7.32 14.76 3.5 7 0.25 1.98 9.41
LMS20-H6 20 14 100 12.73 18.97 3.5 9 0.33 2.01 16.03
LMS20-L6 20 15 35 8.13 18.97 3.5 9 0.2 1.8 3.23
LMS20-M6 20 14 70 9.17 18.97 3.5 9 0.25 1.98 7.14
LMS20-H7 20 14 100 16.97 25.3 3.5 12 0.33 2.01 12
LMS20-L7 20 15 35 10.82 25.3 3.5 12 0.2 1.8 2.42
LMS20-M7 20 14 70 12.22 25.3 3.5 12 0.25 1.98 5.35
LMS25-H1 25 19 110 4.04 6.63 3.5 3 0.38 2.39 42.47
LMS25-L1 25 19 50 2.06 6.63 3.5 3 0.25 2.18 10.94
LMS25-M1 25 19 80 2.95 6.63 3.5 3 0.3 2.39 21.74
LMS25-H2 25 19 110 5.38 8.84 3.5 4 0.38 2.39 31.79
LMS25-L2 25 19 50 2.74 8.84 3.5 4 0.25 2.18 8.2
LMS25-M2 25 19 80 3.94 8.84 3.5 4 0.3 2.39 16.33
LMS25-H3 25 19 110 6.73 11.05 3.5 5 0.38 2.39 25.46
LMS25-L3 25 19 50 3.43 11.05 3.5 5 0.25 2.18 6.56
LMS25-M3 25 19 80 4.9 11.05 3.5 5 0.3 2.39 13.01
LMS25-H4 25 19 110 8.08 13.26 3.5 6 0.38 2.39 21.24
LMS25-L4 25 19 50 4.11 13.26 3.5 6 0.25 2.18
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